Mortar Mix was used to repair spalling and bug holes. Cement All was used to fill spalls larger than ½ inch and fastener holes left behind by drilled-in formwork. WunderFixx was used for cosmetic pinhole repairs and to coat larger areas for a smooth appearance.
180,000 square feet of wall panels were completed with Mortar Mix used on the major repair work and WunderFixx used to patch the minor blemishes.
The football stadium underwent major renovations to provide students and guest an improved experience. Work was performed in extreme temperatures ranging from 95 to 112 degrees Fahrenheit. Mortar Mix, Mortar Mix Plus and WunderFixx were used for vertical and horizontal patching and spall repairs.
The Rapid Set products met Arizona's specifications and standards. Workers did more work in a shorter amount of time due to the fast cure time and saved on labor costs. Cement All, Mortar Mix, Mortar Mix Plus and WunderFixx were used.
KCB and MATT met the construction schedule and completed the project on time using Cement All and Mortar Mix. Corrosion Inhibitor was used to enhance the durability of the metal embedded reinforcement against corrosion.
Cement All and Mortar Mix were used for structural repairs on the 850,000-square-foot beverage manufacturing and distribution hub. WunderFixx was then used to smooth the surfacers before paint was applied.
Work included leveling the concrete pavement of the mall area and installing seven large-diameter concrete planters. The materials use would need to dry fast, speed up the work, and minimize disruption to the public. Mortar Mix was chosen and because it sets fast and can be applied in thick layers, the crew saw a 20% increase in productivity.
Fast-setting cement products were used for partial-depth repairs, repairing the lateral barriers, and anchoring and the new pipes for the new floor drains. Work took place in temperatures soaring above 90° degrees Fahrenheit. Products used were DOT Repair Mix, V/O Repair Mix, WunderFixx, Cement All, CR Concrete Resurfacer, and Corrosion Inhibitor.
To renovate the 19,000 square-foot space with minimal interruptions to operations, the deck was divided into sections so that a portion of the pool area remained open to guests at all times. CR Concrete Resurfacer, Mortar Mix and Concrete Mix were used to make repairs. Thanks to the fast-curing Rapid Set products, delays due to rainfall were able to be made up and the project completed on time and within budget.
The Colorado Tower opened as Austin, Texas’ first high rise in 10 years. In the construction of the 2 outdoor patios Rapid Set Cement All and Mortar Mix was used to meet the specifications that called for high-bond and early strength upon the waterproofing membrane.
The slab on three of the four floors of this new structure was either pocked with formwork-related imperfections and/or not the proper elevation. The repair specifications required a fast-setting, high-strength material, so the contractor used Rapid Set® Cement All® for thicknesses up to 4 inches and Rapid Set® Mortar Mix for thicker applications.
Rapid Set® Mortar Mix was applied as the concrete topping to the substrate at 1½ inch and then brought down to ½ inch. By doing so, the correct slope was able to be maintained so that over-fueling spills would flow into the drain.
All cement and concrete products used in this project had to meet State of Arizona specifications and requirements. Cement All, Mortar Mix and Mortar Mix Plus were used for horizontal and vertical repairs. WunderFixx was used to smooth out the repaired surfaces. Because temperatures ranged from 108° to 120°F, the crew used hot-weather concrete techniques.
The campus parking structure was in dire need of structural repairs. The property owner wanted a permanent, durable solution that could withstand the corrosive seaside environment and be installed quickly within five months. Products used include Cement All, Mortar Mix, V/O Repair Mix, and WunderFixx.
Construction of the Walmart Distribution Centers was broken into two large tilt-up concrete projects. The first building is 1.2 million square feet while the second is just shy of 1 million square feet. After the concrete panels were erected for each structure, Samuel Express Tilt Patch, patched the imperfections and pinholes on the outer sides of the wall. Products used include Mortar Mix and WunderFixx.
The Pentagon Renovation restores or replaces all building system components. Concrete repair, both interior and exterior, is a fundamental and necessary part of the renovation. PENREN, the governing agency for the renovations, dictated the repairs must last 50 years. Products used include Concrete Mix and Mortar Mix.
DOTs are tasked with deploying new techniques and new products to extend pavement in timeframes that reduce traffic interruptions and lane closure times. Rapid-hardening cement helps them meet this challenge, since it sets and gains strength rapidly. Products used include Cement All, Mortar Mix, FLOW Control, Low-P Cement, and Rapid Set Cement.
The historic restoration project includes converting the 1915 concrete-and-brick office building into 300 apartments, 10,000 square feet of retail space, and a 500-space parking garage. Products used include Mortar Mix, V/O Repair Mix, and WunderFixx.